ITP UT

 

INSPECTION AND TEST PLAN

This is a sample Inspection and Test Plan (ITP) Document

All ITP Documents are individual and custom-made for each job

QUALITY PLAN:                                    SAMPLE

PRODUCT DESCRIPTION:                    SAMPLE

CUSTOMER PO:                                   0000000

SHOP ORDER NO.:                              0000000

DRAWING NO:                                      0000000

REFERENCE:                                       0000000

WMP	ACCCREITPTEARINACE	DESCRIPTION	ITNEO.M
R	PRuercqhuairseemerndtser	Material Receipt and Release for Manufacturing -   gCroamdeplivaenricfiecaotfioalnl,Mmilel cTheasnticRaelpporrotspeartnidesDrandwicnhgeRmeicqaulirceommepnotss,itinocnluding -	1
H	DP-2000 Rev 2	Material Identification -   Transfer of all material identification and heat numbers to production documentation -   PMI Verification	2
R		Production Schedule -   Ensure all drawings are the latest approved revisions issued -   Fabrication Schedule for Shop is issued	3
R VER R VER	Attached to Shop Orders Dimensional Tolerances match Drawings Dimensional Tolerances match Drawings	Fabrication -   Welding Procedures available for all welding operations -   Assembly -   Lifting Lug	34

 

 

 

H	Weld Prep, MPP-1 Rev 0	Fabrication (Continued) -   Magnetic Particle Testing of Lifting Lug
H	Compliance with order and drawing requirements, dimensions and tolerances match Inspection Report to be filled out and recorded	Final Inspection -   Final inspection of all Assembled Items, Loose parts -   Confirm Tagging of Items are complete -   Confirm of Flow indicators is on Units -   Confirm that Heat Numbers and Welders ID have been transferred to Weld Map	5
H	Export Procedure	Shipping -   Items packed to ensure minimal transport damage -   Confirm shipping preparations -   Confirm required stenciling / markings -   Inspection Release Certificate -     Shipping Control Number	6
H	Completeness of documentation Inspector to sign-off	Document Review -   tArlalndsomciusmsieonntstorecvuisetwoemderor completeness and suitability for onward -   MTRs must have purchase order number and line item number on face of each MTR	7

 

 

I certify that the above steps are complete and that the finished product conforms to the specified requirements:

Quality Control Manager:M-AZHDARY

Legend:

H – HOLD POINT                        W – WITNESS POINT           R – RANDOM INSPECTION              VER - VERIFY

 

 

 

 

 

Fig1. Diagrams of control of the butt joints by inclined transducers: a- at thickness of 60 mm and more irrespective of the presence of weld reinforcement; b- at thickness of less than 60 mm irrespective of the presence of weld reinforcement; c- at thickness up to 100 mm with restricted access; d-at restricted excess irrespective of the thickness.

 

 

          4.1.2    The butt joints with removed reinforcement of the weld are controlled

 

 

Table 1

 

Thickness of the Welded joint	Frequency (MHz)	Input angle at control (deg)
		by direct reflected beam	By once beam
From 5.5 to 9 inclusive	4-6	70+5	70 +5
Over S to 12 inclusive	4-6	65+5	65 +5
Over 12 to 20 inclusive	2.5-5	65+5	65 +5
Over 20 to 40 inclusive	2.5-4	65+5	45+5
Over 40 to 60 inclusive	1.8-4	65+5	45+5
Over 60 to 100 inclusive	1.8-2.5	60+5; 45+5	Not permissible
Over 100 to 200 inclusive	1.25-2.25	60+5; 45+5	Ditto
Over 200	1.25-2.25	60+5; 45 +5	Ditto